The most effective strategy for plastic design is the use of masterbatch additives.In manufacturing this design strategy is also an effective cost and agility solution. Masterbatch additives are used to customize attributes in plastics design. Every masterbatch manufacturer can focus on specific end market capability. Food and consumer goods focus may be different than electrical and consumer electronics focus.
While some companies are able to master products in a certain vertical, others can help effectively in another. Using multiple masterbatch suppliers will give plastic designer optimal solutions with excellent options.
Masterbatch design and manufacturing is both a science and an art. Science comes from the technical experience in formulating chemical compounds. Art comes from the many physical attribute’s plastics products need to look and function effectively. Plastics need to look and feel beautiful. They also need to function at many different environments. An electrical outlet for indoor use is quite different than a plastic bottle for camping. Both have to perform well in their intended use. Let’s look at the different types of masterbatch product categories:
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UV Light stabilizing masterbatch
UV light damages plastic polymers and reduces the useful time period of final products. This masterbatch helps defend polymers from the harmful effects of UVlight exposure.
Color Masterbatches
Thermoplastic polymers need to be colored. Product makers use masterbatches with specific color schemes. Most manufacturers usually specialize in a specific coloring capability of which will precisely match the final product’s need.
Black Masterbatch
most masterbatch manufacturers produce black color products. Black masterbatch is employed by several product makers. Manufacturers in addition to the color can also supply specific value-added features such as better finish or longer material lifetime attributes (flexibility, hardness, surface finish).
White Masterbatch
many companies offer white masterbatch products. This masterbatch is important in many industries which use plastic packaging: from food to consumer products (fabrics) and industrial items.
Processing Aid (PPA) Masterbatch
A masterbatch to enhances the manufacturing process of a many plastic products specifically: cables, tubes and pipes.
These masterbatch product categories enable each manufacturer to offer final product design advantage. At the same time, plastics producers gain flexible options in their manufacturing operations. Advantages of masterbatch use include:
Product appearance uniformity
final products color, texture and finish are precisely designed and always match the designer’s intended specifications.
Safety factors
flame retardant, physical strength, and overall physical properties last for the life of the final product. These are critical factors in offering a competitive design and high-volume manufacturing.
Cost and profitability
from the initial design to final manufacturing, business must deal with competitive landscape, changing supply chain costs and challenging customer needs. Masterbatch flexibility and standardization are the best solution for these challenges.
